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Would this work? Last edited by demo2 ; , PM. Comment Post Cancel. It works great for Me. So does wax but is more dangerous to apply! CAREFUL As far as other common tools a sawzall with a fine tooth blade running wide open and kerosene works fast but is difficult to control.

Securely clamp the workpiece! Hope this helps. In that range a good quality jig saw with orbital stroke would work. Use bi-metal blade for aluminum and WD for lubricant. A saws-all would have more power and a little less control. If possible, maybe rent a plasma cutter.

The one that dies with the most tools wins If it's worth having, it's worth working for. Thx for the link. I have tried all the home stores IE Sears, homedepot and lowes, Anyone know locally where they can be bought? I have tried all the home stores IE Sears, home depot and lows. Anyone know locally where they can be bought? These blades are not sold in the volume necessary for them to be in a HD or Lowes.

Contact your local power tool retailer other than the big box stores. Check out your yellow pages for power tools, etc. To all who contribute to this board. My sincere thanks , Pete. The reason for the negative rake is that due to it's configuration, it is less prone to trapping and building up the waste material in the gullets between the teeth.

Next, buy a tallow based lube stick, which they probably sell as well. They're not expensive and last a long time. As for applying it, jamming it into to the saw blade while it's spinning is a bit dicy, but is effective. However, you can improve the quality of the cut a lot by simply pre-marking your cut and manualy smearing a line of grease along the cut line; that way you're guaranteed lubrication all the way throuh the cut.

This method works equally well with the skill saw and the table saw. Incidentaly, the table saw is a fantastic way to cut aluminum - just be sure to wear a full face sheild. Being both a metal worker and a wood worker, the thing I love about aluminum is that you can approach the fabrication part exactly as though it is wood, and to this end, here is one of the coolest tricks I discovered about fabbing alu.

There are a lot of times especially after plasma cutting where you want to clean up and possibly bevel an edge in preparation to further fab. Enter the wood jointer, or in certain circumstances the portable power planer. The beauty of the jointer is that the combination of the standard high speed steel blades, and the relativly slow RPM are ideal for the MILLING of aluminum, and believe me, if you keep the cut light and steady, you will be delighted with the result.

As for the lube, the secret here is to pre-grease the edge to be worked beforhand. Works a treat, and no harm what-so-ever to the jointer blades.

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