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Any error in the slot spacing will accumulate with each successive slot, so it's best to adjust the guide bar position as precisely as possible. You can use any measuring device you wish, but we've found that it's exceptionally quick and easy to set the guide bar position with setup blocks. Simply place them against the router-bit cutter, slide the guide bar into contact, and then lock it down.
The angle of the guide bar is not critical. The photo above was taken while preparing to mill a WoodAnchor fixturing grid. After milling the grid, the measured spacing error was only 0. The jig-base dimensions shown in ToolQuest's free plans allow slot spacing of up to 8".
If you need larger spacings, simply increase the length of the base. Cut a rectangular workpiece to the desired size, and mill the two WoodAnchor fixturing slots along its sides. The router-bit clearance hole can be created easily with either a Forstner bit or a hole saw.
Use the base plate from your router as a template for the router mounting holes. Center it on the router-bit clearance hole, and then transfer the mounting-hole locations to the jig base. Using a small Forstner bit, make counterbores of an appropriate diameter and depth for router-base mounting screws and washers.
We may receive a commission when you use our affiliate links. However, this does not impact our recommendations. Why buy a commercial jig when making one yourself will triple your enjoyment? This jig enables you to make tiny, accurate adjustments in positioning a router table fence. A pair of jigs clamp to the tabletop, one at each end of the fence. Each jig has a stop that extends to meet the back of the fence. The stop is a simple cap screw that you turn with an Allen wrench.
An L-shaped Allen wrench makes it easy to track the amount of adjustment, for example, a quarter turn or half turn. By retracting the cap screw in small increments, you move the fence backward to slowly reveal more of the cutter or forward to reduce bit exposure. By moving only one end of the fence, you can make some incredibly small adjustments.
Adjust the opening and overall dimensions as needed to match your router table. The hardware is available at hardware stores. This unusual jig—a bow-like affair with a clamp pad on each end—can be secured to the fence or tabletop and employed in place of a featherboard.
Making the jig is a straightforward bandsaw project see the pattern below. Species with natural resilience, such as oak, ash or hickory, make the best springboards.
To use the springboard, clamp one end in place, flex the jig to create pressure against the workpiece and then clamp the other end in place. Two springboards can be used simultaneously to Finger Joint Jig Router Table Weight hold a workpiece against the fence and the table as it passes by the bit. Select a straight-grained board and lay out the springboard so its thin middle section follows the Best Router Table Dovetail Jig Data grain direction exactly. Avoid any grain run-out because it could result in a weak point that might fracture under tension.
After you cut the springboard from the blank, sand it smooth to reduce friction where it contacts the stock. Setting bit height is either a hit-or-miss proposition based on eyeballing or a simple measuring task featuring a depth gauge jig. The latter approach is faster and more accurate. Plus, it saves aging knees by eliminating that awkward hunkering down motion to reach bit level.
With a depth gauge, you simply set the desired bit height and then raise the bit until it hits the bottom of the slide bar. With a piloted bit, make sure the slide clears the bearing and touches the cutter.
Built from multi-ply for strength and stability, this depth-gauge jig requires a short length of self-stick measuring tape with large numbers, a thumbscrew and a little piece of clear acrylic. Lay out the depth-gauge body on some plywood. Forstner bit.
Rout ends and edges accurately with this rail-guided jig. To Read the Full Story, Subscribe or Sign in By purchasing a full subscription, you will gain access to all of Woodcraft Magazine's online publications as well as the printed publication mailed bi-monthly! Subscribe Now. Login as a Subscriber.
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